2003 DRZ400 & DRZ400E Off-Road Models

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2003 DRZ400 & DRZ400E Off-Road Models

Postby 4Strokes » Tue Feb 28, 2017 6:23 pm

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2003 DRZ400 and DRZ400E Off-Road Models

The introduction of the Suzuki DR-Z400 models in 2000 changed the face of off-roading. Three years later, both the DR-Z400 and electric-start DR-Z400E continue to reign supreme in off-road motorcycling. Not surprising, considering the well-balanced performance of the compact four-stroke engine combined with the strong, lightweight chassis. For 2003, the DR-Z400 and DR-Z400E are back again, but with a stunning new white headlight housing and side covers; RM- inspired chrome graphics; and a proven four-stroke powerplant -- all wrapped in a sturdy, lightweight and nimble chassis.

Powered by a 398cc, DOHC, liquid-cooled engine with dry-sump lubrication system, both DR-Z400 models have the performance and power to handle any off-road situation. The compact engine is equipped with a four-valve cylinder head, Keihin FCR39 carburetor with a throttle-position sensor, five-speed transmission, automatic decompression system, forged piston and lightweight nickel-silicon-phosphorus-carbide-plated cylinder. The electric-start DR-Z400E also comes with a small, maintenance-free battery and additional electric-start components.

The compact four-stroke motor is mounted in a chromoly-steel frame with detachable aluminum sub-frame. This setup was patterned after Suzuki RM motocross models and was designed with maximum torsional strength and light weight. Oil for the dry-sump lubrication system is carried in the main backbone and front downtube of the frame for maximum efficiency. Long-travel, conventional 49 mm front forks have an internal cartridge with adjustable compression and rebound damping. A fully adjustable RM-style rear shock offers adjustable high- and low-speed compression damping and is mated to a lightweight aluminum swingarm. Wide RM-style footpegs come standard, and lightweight aluminum wheels and hubs incorporate disc brakes front and rear.

New-generation yellow bodywork, ’03 RM-inspired chrome graphics, and a new white headlight housing and side covers clothe the DR-Z400s. Their slim design allows for quick and easy movements, allowing the rider to move freely back and forth over the motorcycle. The left-side frame cover features quick-release fasteners for easy air-filter maintenance. Rounding out the package are a mechanical tripmeter, 55 watts of off-road lighting and a unique LED taillight implanted on a flexible base. Suggested retail on the DR-Z400 was $5,349 and $5,449 for the DR-Z400E.

Engine Specifications
Type: 4-stroke, 1-cylinder, liquid-cooled, DOHC
Bore: 90.0 mm
Stroke: 62.6 mm
Piston displacement: 398cc
Compression ratio: 12.2:1
Carburetor: Keihin FCR39
Air cleaner: Foam element
Starter system: Electric (DR-Z400E), Kick (DR-Z400)
Lubrication System: Dry sump

Transmission Specifications
Clutch: Wet multi-plate type
Transmission: 5-speed constant mesh
Gearshift pattern: 1 down, 4 up
Primary ratio: 2.960 (74/25)
Gear ratios: 1st 2.285 32/14, 2nd 1.733 26/15, 3rd 1.375 22/16, 4th 1.090 24/22, 5th 0.863 19/22
Final ratio: 3.357 (47/14)
Drive chain: 520 chain, 112 links

Electrical Specifications
Ignition type: DC-CDI
Generator: Magneto
Spark Plug: NGK CR8E
Battery: 6.5 amp maintenance-free
Headlight: 12V 55W
Brakelight/Taillight: 12V 5W

Chassis Specifications
Front suspension: Telescopic, cartridge-type, 18-way rebound, 14-way compression
Rear suspension: Link-type, fully adjustable preload, compression & rebound damping
Rake: 27º 20’
Trail: 112 mm (4.41 in.)
Front wheel travel: 288 mm (11.3 in.)
Rear wheel travel: 295 mm (11.6 in.)
Front brake: Disc
Rear brake: Disc
Front tire size: 80/100-21
Rear tire size: 100/100-18

Capacities Specifications
Fuel tank, including reserve: 10 L (2.6 gal.)
Reserve: 2.3 L (0.6 gal.)
Engine, oil change: 1700 ml (1.8 qt.)
Engine, with filter change: 1800 ml (1.9 qt.)
Engine, overhaul: 1900 ml (2.0 qt.)
Fork oil (per fork): 720 ml (24.3 oz)
Coolant: 1.25 L (1.3 qt.)

Dimension and Dry Mass
Overall length: 2235 mm (88.0 in.)
Overall width: 825 mm (32.5 in.)
Overall height: 1235 mm (48.6 in.)
Wheelbase: 1475 mm (58.1 in.)
Ground clearance: 325 mm (12.8 in.)
Seat height: 945 mm (37.2 in.)
Dry mass: 113 kg (249 lbs.) DR-Z400, 119 kg (262 lbs.) DR-Z400E

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