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I was never really satisfied with
the side-to-side stability of my Clarke 4.7 gallon tank after
installation on my 2004 Honda XR650L. This is an easy 30-minute
job, and the tank will be rock solid afterwards. All at a $3.00
investment. -Dave
-
Remove the metal cross bar that connects the two sides
of the tank. (Save in case you sell tank.)
- Get a piece of 1/8" x 1/2" flat steel from Home
Depot or other hardware store.
- Rough cut a piece long enough to reach from the Clarke
tank stud to the old mount for the original tank wings. (You
will trim to size later.)
- Drill a 1/4" hole in one end of the first brace.
- Temporarily mount one end to see where your bends will
be, and start making small bends in a vise, (going back and
forth to check progress) until both ends fall into the correct
position. There is not a lot of bending required. Just small
adjustments here and there. The 1/8" steel stock is
easy to work with, but strong when finished.
- When both ends are fit, mark and drill another 1/4" hole
at the other end.
- Mount the first brace and repeat for the other side.
- When both braces are done, trim excess metal from ends,
round corners with bench grinder, and paint to your liking.
Credits: Dave Sawyer (pics and article), Paul Stenhouse (idea), and edited by 4Strokes.com. |