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4Strokes.com Trickest Mod Contest - Rear Brake Lever Mod By superhondaz50

4Strokes.com Trickest Mod Contest - Rear Brake Lever Mod By superhondaz50

Rear Brake Lever Mod on Panterra 50 Rear Brake Lever Mod on Panterra 50 Rear Brake Lever Mod on Panterra 50 Rear Brake Lever Mod on Panterra 50
Rear Brake Lever Mod on Panterra 50 Rear Brake Lever Mod on Panterra 50 Rear Brake Lever Mod on Panterra 50 Rear Brake Lever Mod on Panterra 50

This is my Panterra 50 race bike with an 88cc big bore and I did a rear brake lever mod. The stock set up is very poor. The brake lever sticks out too far on the side. In addition, the old set up hits the ground when jumping or going around berms. I decided to custom build a new setup.

  1. First I cut the bottom of the frame down to gain room for the mount. I started with 1"x1/4" inch steel bar as a foundation for the new mounting stem. I machined the bar down to spec then drilled and tapped it into the frame.
  2. Next I took some 1" round steel bar and turned it down to fit the new brake lever. The turned down stem was welded onto the foundation bar and the end was tapped to accept a screw to hold on the lever. The lever which originally came from a CRF70F was cut and re-welded and drilled at various points to fit the contour of the frame. I drilled the lever to fit the new connecting bar that I made to go to the rear drum.
  3. Lastly I added a return spring and mounts to the lever and frame.

This mod has given me about 5" more of ground clearance, as well as tucking the brake lever in about 6" closer to the frame for a snug fit and look. Took me about 2 weeks to do, on account of shipping of parts, and a total of about $75.

Cost: $75 Time: 10 hours

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